Cast Nylon (Polyamide) Specifications
GENERAL DESCRIPTION
Nylon is one of the most widely used plastics in the world,
especially as a bearing and wear material. Nylons are frequently used as
replacements for bronze, brass, aluminum, steel and other metals, as well as
other plastics, wood, and rubber.
Nylons offer extremely good wear resistance, coupled with high tensile
strength and modulus of elasticity. They also have high impact resistance, a
high heat distortion temperature, and resist wear, abrasion, and vibration.
In addition, nylons can withstand sustained contact with a wide variety of
chemicals, alkalies, dilute acids or oxidizing agents.
Another important factor, both economically and mechanically, is the
relative light weight of nylon -- approximately 1/8 the weight of bronze,
1/7 the weight of cast iron, and 1/2 the weight of aluminum -- which reduces
both the inertial and static loads and eases the handling of large
components during maintenance or replacement procedures.
REPRESENTATIVE CAST NYLON GRADES
MC ®907, MC ®901
- Cast Unfilled Nylon 6
Unmodified cast type 6 nylon offers the highest strength and hardness of the
nylon 6 grades. MC907, the natural grade (off-white in color), is FDA, USDA
and 3A-Dairy compliant and is primarily used for food contact parts. A
heat-stabilized grade, MC901, ( Blue in
color) offers thermal stability to 260°F, and is used in bearing and
structural applications, such as wheels, gears, and custom parts.
Nylatron ® GSM - Cast Moly-Filled Nylon 6
Finely divided particles of "Moly" (molybdenum disulfide -- MoS
2 ) are dispersed evenly throughout the nylon material during
polymerization. The Moly particles act as a dry lubricant to enhance nylon's
load bearing and wear capabilities while maintaining impact strength and
toughness. It is most commonly used for gears, sheaves, sprockets and custom
parts. It is Dark Grey in color.
Nyloil ® - Cast Oil-Filled Nylon 6
Simply put, this is a cast nylon with built-in oil lubrication. During the
manufacturing process, oil lubrication is completely and evenly dispersed
throughout the cast nylon, making it an integral part of the material's
structure that cannot spin out, dry out, or drain out, even under the
harshest working conditions. This oil-filler reduces friction by as much as
25% at the bearing interface, and can result in longer wear life than
unfilled or moly-filled cast nylons. The standard grade is
Green in color, but a natural (off-white) colored FDA & USDA
approved grade is also available.
Nylatron ® GSM Blue - Cast Moly- &
Oil-Filled Nylon 6
This grade combines both molybdenum disulfide (MoS 2
) and oil for the load capability of Nylatron GSM nylon, plus improved
frictional characteristics. It excels in higher pressures and at low speeds.
It is Dark Blue-Gray in color.
Nylatron ® NSM - Cast
Solid-Lubricant-Filled Nylon 6
This grade offers the best bearing and wear properties available. Solid
lubricant additives, evenly dispersed throughout the nylon material, imparts
self-lubricating, high PV, and superior wear characteristics. This
Gray
colored nylon grade is ideal for larger size parts, bearings,
gears, and wear pads. NOTE: Other Cast Nylon Grades are available ... contact us for
more information!
( see also
Extruded Nylon Grades Specifications )
| TYPICAL PROPERTIES of CAST NYLONS |
| ASTM or UL test |
Property |
Nylon 6
MC907,901
Unfilled |
Nyloil
Oil-Filled |
Nylatron
GSM
Moly-Filled |
Nylatron
GSM Blue
Moly & Oil |
Nylatron
NSM
Solid-Lube |
| PHYSICAL |
| D792 |
Density (lb/in³)
(g/cm³) |
0.042
1.15 |
0.042
1.16 |
0.042
1.16 |
0.042
1.15 |
0.042
1.15 |
| D570 |
Water Absorption, 24 hrs (%)
Saturation (%) |
0.3
7.0 |
0.5
2.5 |
0.3
7.0 |
0.22
- |
0.25
7.0 |
| MECHANICAL |
| D638 |
Tensile Strength (psi) |
12,000 |
10,000 |
10,500 |
10,000 |
11,000 |
| D638 |
Tensile Modulus (psi) |
400,000 |
425,000 |
400,000 |
500,000 |
410,000 |
| D638 |
Tensile Elongation at Break (%) |
20 |
50 |
30 |
35 |
20 |
| D790 |
Flexural Strength (psi) |
16,000 |
15,000 |
16,000 |
15,000 |
16,000 |
| D790 |
Flexural Modulus (psi) |
500,000 |
425,000 |
400,000 |
425,000 |
400,000 |
| D695 |
Compressive Strength (psi) |
15,000 |
13,000 |
14,000 |
13,000 |
14,000 |
| D695 |
Compressive Modulus (psi) |
400,000 |
325,000 |
400,000 |
425,000 |
400,000 |
| D785 |
Hardness, Rockwell R |
R115 |
R110 |
R110 |
R117 |
R110 |
| D256 |
IZOD Notched Impact (ft-lb/in) |
0.4 |
1.6 |
0.5 |
0.9 |
0.5 |
| THERMAL |
| D696 |
Coefficient of Linear Thermal Expansion
(x 10 -5 in./in./°F) |
3.5 |
3.5 |
3.5 |
5.9 |
5.0 |
| D648 |
Heat Deflection Temp (°F / °C) at 264 psi |
200 / 93 |
350 / 177 |
200 / 93 |
- |
200 / 93 |
| D3418 |
Melting Temperature (°F / °C) |
420 / 215 |
450 / 232 |
420 / 215 |
420 / 215 |
420 / 215 |
| - |
Max Operating Temp (°F / °C) |
200 / 93 |
230 / 110 |
200 / 93 |
200 / 93 |
200 / 93 |
| C177 |
Thermal Conductivity
(BTU-in/ft²-hr-°F)
(x 10 -4 cal/cm-sec-°C) |
-
- |
-
- |
-
- |
-
- |
-
- |
| UL94 |
Flammability Rating |
HB |
- |
HB |
- |
HB |
| ELECTRICAL |
| D149 |
Dielectric Strength (V/mil) short time, 1/8" thick |
500 |
550 |
400 |
- |
400 |
| D150 |
Dielectric Constant at 60 Hz |
3.7 |
3.7 |
3.7 |
- |
- |
| D150 |
Dissipation Factor at 60 Hz |
- |
- |
- |
- |
- |
| D257 |
Volume Resistivity (ohm-cm) at 73°F, 50% RH |
> 10 13 |
- |
> 10 13 |
> 10 13 |
> 10 13 |
NOTE: The information contained herein are typical values intended
for reference and comparison purposes only. They should NOT be used as a basis for design specifications or quality control. Contact us for manufacturers' complete material property datasheets.
All values at 73°F (23°C) unless otherwise noted.
NYLATRON is a registered trademark of Quadrant DSM
Engineering Plastic Products.
NYLOIL is a registered trademark of Cast Nylons, Ltd.
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